Projects

Engineering Projects

Industrial automation, robotics, and testing systems built for the automotive and manufacturing sectors.

Product Tracing

S7-1200 Tracing Box

Integrates with the local network to perform SQL database operations.
Equipped with barcode reading, printing capabilities, and one-byte I/O for efficient product tracking.
Upon scanning a product barcode, the system verifies completion of prior stations before granting permission to start.
Each completed station step is logged to the SQL database.
Download demo video

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Robotics

1) TIM Dispenser Machine (In Progress)

Three-axis (X, Y, Z) machine delivering precise injection of thermally conductive material into specific ECU zones.
Supports eight independent programs, each with up to 20 injection points.
After injection, the ECU body is positioned under a camera; upon visual confirmation, vacuum and pneumatic jacks release the body safely.

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2) Wire Cutting & Stripping Machine

Four-axis robot with two rollers and two blades — right blade for cutting/stripping ends, left blade for mid-cable insulation removal.
Cable length measurement error under 2%, with repeatability exceeding 99%.

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3) ACU Screwing Machine

Two-axis Cartesian robot with an automatic screw sorter and transfer system.
Barcode reader verifies upstream station status before operation.
Kolver driver tightens screws to a specified torque.
Network connectivity via Raspberry Pi.
Download demo video

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Testers

1) Brake Booster Vacuum Sensor – Functional Test

Tests five brake vacuum sensors simultaneously across four distinct pressure levels (18–120 kPa).
Output voltage measured via an Agilent 34401A multimeter over SCPI protocol.
Electric pressure regulator and a Sensys sensor (±0.035% FS, range: 2 Bar) ensure accuracy.
Fixture can be adapted for TMAP sensor testing; NTC resistance measured via an Eglint multiplexer.
Download demo video

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2) Steering Angle Sensor – Functional Test

Desktop tester for steering-wheel angle sensor validation.
Uses CAN commands to zero the sensor, then validates readings at positive and negative servo motor angles.
Served as an interim testing solution prior to the final production tester.
Download demo video

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Assembly

1) XUM Screwing Machine

Pneumatic jack positions bolts precisely onto designated locations.
Kolver screwdriver with three torque modes, achieving up to 8.0 Nm.

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2) Hydraulic Mould Carrier

Core subsystem of a foam grommet injection molding machine for automotive steering components.
Optimized for swift mold changes while maintaining long-term mechanical reliability.
A portable HMI allows operators to configure settings and manually test individual functions.

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3) ACU Casing Machine

Press for assembling the ACU body enclosure.
Pneumatic circuit with a vacuum valve secures the body door; pressure sensor detects door presence before initiating the cycle.
Fixture can be swapped to accommodate a range of component variants.

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